Our portfolio includes wire harness and cable assemblies. These critical components have evolved and not only transmit power, they also carry data and signals to support increasing sophisticated equipment, SMART devices and IOT. The companies we work with build quality components ranging from simple wire harnesses consisting of a few wires and terminations to complex cable assemblies containing dozens of wires and different terminators. The JR Bright Agency’ suppliers have experience in a variety of industries including:
- Automotive
- Military and defense
- Aerospace
- Commercial equipment
- Life sciences and medical
- Food processing
- EV charging
In addition to building wire harnesses and cable assemblies our contacts capabilities and services include:
- Higher-level assemblies and box builds
- Reverse engineering of specialty parts
- PC/WHAM-A-620 hand soldering
- Laser wire stripping
- Overmolding
- Electronics potting and epoxy services
- Ultra sonic welding
Ultra sonic welding
There are three key value-added elements to ultrasonic welding.
- High-Frequency Vibration. Ultrasonic welding relies on high-frequency sound waves to generate heat through friction at the interface of electrical materials. These vibrations cause the materials to melt and fuse together.
- Precision and Speed. Each sonic weld takes just seconds, making it crucial for fast-paced electrical production. It allows for precise control, ensuring consistent and accurate electrical connections.
- Strong Bonds. The resulting bonds are exceptionally strong, often surpassing the durability of the base electrical materials
Overmold Options
We are committed to being the leader in overmolded products and have over nine-plus stations available to meet your overmold needs. We offer a wide variety of encapsulating materials to meet your needs including the following types:
- PVCs (polyvinyl chloride)
- TPVs (thermoplastic vulcanizate)
- TPRs (thermoplastic rubber)
- TPE (thermoplastic elastomer)
- LCPs (liquid crystal polymer)
- Technomelts
We can incorporate grommets, backshells, y-blocks, fuse links, or a variety of options in your assembly. Our encapsulation includes low-pressure molding, potting and conformal coating allowing for encapsulation of circuit boards, connectors, switches, and box enclosers.
Testing and Standards for Wire Harnesses & Cable Assemblies
The companies the JR Bright Agency works with adhere to standards set by ISO, WHMA, ITAR, IPC and the PPAP process and use automated tools for efficiency and to ensure repeatable results. Their products are thoroughly tested, options include:
- Cross section analysis
- Failure analysis
- Pull and connection point testing
- Hi-pot (high potential, high voltage) testing
- Continuity testing
Whether you are:
- looking for a new supplier for an existing component
- have a new project under development
- Need to update or reverse engineer an existing design
JR Bright’s suppliers will build parts that meet your specifications. If you are looking for more complete components, take advantage of our vertical integration expertise to procure box builds aka integrated systems.
